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Quality Assurance is our USP. Virtue Rubber Tech has established a reputation and brand in the Indian market in real quick time, owing to the decades of experience of the leadership and technical team in hose development and production. We cherish the framework of our wide knowledge in multifarious product ambit, handling exotic polymers & new-generation materials together with concomitant process development.
The company has a stated vision to be the most respected Rubber hoses manufacturer with timely delivery & efficient services and manufacturing a world-class quality product to meet the increasingly stringent demands of upgraded product specifications, performance reliability, environmental compatibility and highest safety standards.
This facility is involved in developing, manufacturing and supply of Industrial, Hydraulic, Automotive & any type of application-specific hoses throughout India. We also provide consumer-ready products with the required end fittings.
Customer satisfaction being the prime motive, Virtue Rubber Tech strives for supplying quality & cost-effective products continuously to a wide section of Industries.
The Company has the requisite capability to respond proactively to the changing needs of the customer requirement.
The manufacturing infrastructure of the company has been set up at the Industrial Area of Haridwar in the state of Uttarakhand. The location is highly accessible by the Railway network and National Highway connectors of the country and is in close proximity of New Delhi.
The location is highly congenial for business development. Besides spontaneous support of State administration, adequate skilled manpower from local training institutes and synergic industries and all other relevant resources like power, engineering & ancillary support services are available in abundance.
Virtue Rubber Tech manufacture and test Hoses as per IS, BS, SAE, EN, JIS, JASO, ASTM and similar standards as per customer’s specific requirement. However, unless specified, generally IS and SAE standards are followed
Industrial Hose – 6 mm NB to 50 mm NB
Hydraulic Hose – 6mm NB to 25 mm NB
Automotive Hose - High temperature & Air brake hoses.
Power steering hose
Hoses, in service, are highly susceptible to wrong applications and inadvertent abuses detrimental to its reliable performance. Taking this as one of the major considerations apart from the payload and the arduous service factors the product is expected to endure and withstand during dynamic applications. Strong emphasis is laid in design for optimum reinforcement while ensuring the essential functional design parameters like compatibility with operating environmental conditions, flexural rigidity, resilience, flexibility, minimum bend radius, creep movement of reinforcement, fatigue life and endurance limit, techno-economic life cycle, performance repeatability, reproducibility, and reliability vis-a-vis process conditions and boundary limits.
Design and selection of materials and compounds for inner liner and protective outer cover is done to ensure compatibility with the service fluid to be handled, physical properties as desired, molecular relaxation rate, hysteresis & ageing characteristics, impermeability of chemical fumes, gases & vapours especially at liquid-vapour transition phase, as well as hydrocarbon emission levels to meet the regulatory requirement to maintain environmental load below the stipulated minimum threshold, besides considerations of processability, processing economy, health & safety of operators and plant, as well as evaluation of toxicity level and consequential carcinogenic effect.
The flagship Hose manufacturing unit of the company is equipped with in house & captive compound mixing plant with automatic control capable of handling a wide range of Polymers with associated reinforcing agents and chemicals.
The cold feed extrusion line equipped with an efficient multi-zone heating-cooling system and sensitive control system is the most versatile contrivance for manufacturing hoses with stringent specifications and dimensional control.
All other balancing equipment of latest design, both in up and downstream, are of high process capability to produce Industrial, Hydraulic Rubber Hoses as well as Automotive Hoses at par with the international quality standards.
A well-equipped R&D and laboratory have also been set up for evaluation, validation and verification of Raw Material, in-process and finished products for conformance to the desired specifications.
Everything is managed by a group of Industry’s best-qualified professionals having wide experience in their relevant field.
Plant layout has been done based on considerations of linear & unidirectional flow line, minimum indirect operations and material handling i.e. minimum cumulative movement, besides space provisions for subsequent add-on facilities and balancing equipment conveniently for debottlenecking as well as normal growth.
Organisation & Technology:
The company firmly believes that an organization is not a structure, but an integration of capabilities. Hence, it has been designed after an in-depth analysis of external business realities like changing technology, economics, globalization and demographics so that the organization is stretchable and add value to all the stakeholders through proactive actions and discharging multifunctional responsibilities to achieve sustained business results.
Emphasis has been laid to strengthen organizational capabilities, core competencies, and compelling strategies to establish fastest response time and to keep promises and commitments so that intangible value of the organization increases sharply and gain market confidence.
A core advisory committee comprising of highly experienced professionals and functional experts with adequate exposures of working with acclaimed international operators and proven technologies is in the nucleus of the organization and provides the comprehensive technology back up support. The appropriate technology is suitably derived and adopted from the various international operations for optimization of results in the local environment.
Quality assurance drive is the priority of the organization and hence a stringent QMS primarily in line with ISO 9001:2015 like the concept of lean management, six-sigma and ultimate six sigma has been designed and is being progressively implemented for achieving consistency in product quality, waste control, material economy and efficiency of conversion.
Concept of process ownership and quality objective targets for each process step as per PFD are identified and will be systematically monitored through periodic verification and review to ensure efficient process control.
Quality objectives have also been drawn up for each functional area and all support services so that the environment of quality culture all over the organization is visible and is concurrent to one of the major core values of the organization.
Training & Development:
Need for Training & Development of personnel at all levels of hierarchy on a perpetual basis is well recognized, as it has a strong motivational impact on the team and it is of paramount importance to improve skills and perceptions which is a prerequisite to build a strong and sustained customer coordination interface.
Company is focused to take this as a way of life to improve level of awareness about Product, Process, and System, Application engineering and Cognitive skills all over, for sustainability and to achieve Customer Delight through value added service.
This will also improve the levels of voluntary cooperation, involvement & pride for group identity. A well designed and comprehensive training scheme has been made ready and implementation of the process will be initiated in logical sequence.